Insertion machine is the mechanical equipment that automatically inserts some regular electronic components (also known as “automatic insertion machine”) into the conductive through hole of printed circuit board.
Introduction
The insertion machine is a machine that automatically installs the braided electronic components on the printed circuit board according to the program. The traditional electronic assembly industry mainly relies on workers to insert electronic components into the circuit board. Since the machine began mass production, the speed of manual plug-ins is slow, and the defects of poor workmanship have been exposed. Using plug-in machine to automatically install electronic components on circuit board can save labor cost and improve plug-in process level.
The operation of the plug-in machine basically includes such components as capacitors, inductors and connectors. The engineering personnel of the design process will divide the plug-in parts of each station according to the workload and rationality. Each machine is only responsible for installing several components, and repeat the same operation to reduce the chance of error as much as possible.
Plug in machine advantage editing
1. Increase installation density;
2. Improve the anti vibration ability;
3. Enhance the frequency characteristic;
4. Improve labor efficiency;
5. Reduce production costs.
Component editing
Automatic horizontal plug-in machine
Automatic horizontal plug-in machine
1. Circuit system: the automatic plug-in machine is a high-precision electromechanical equipment. Its various functions are uniformly coordinated and controlled by the internal CPU. The action report results are fed back by photoelectric switches, Hall elements or coding and other sensing elements.
2. Pneumatic system: for pneumatic mechanism of each part.
3. X-Y positioning system (with work fixture).
4. Plug in head assembly.
5. Bending and shearing anvil.
6. Automatic calibration system. The universal plug-in machine relies on light sensing, and Panasonic and TDK are captured by cameras.
7. Automatic retracting and releasing board system.
8. Sequencer and component stack.
9. Component detector.
10. Alignment correction system.
Condition requires editing voice
Environmental requirements: temperature: 15 ℃ ~ 35 ℃, humidity: no more than 75% RH.
Requirements for compressed air: pressure 90Psi, flow 2.75, air quality: clean and dry.
Automatic vertical plug-in machine
Automatic vertical plug-in machine
Requirements for electricity: AC: 200 / 230V, 6.25A, 50 / 60Hz.
Requirements for working PCB board:
1. Size: 100 × 80mm～480 × 400mm thickness = 0.8 ~ 2.36mm.
2. There are positioning holes parallel to the horizontal axis of the machine workbench.
3. The silk screen printing shall be clear and consistent with the hole position without dislocation. [2]
How to edit voice
1. The cuffs of tooling shall be tied, and the work shoes shall be anti-skid, and high heels shall not be worn.
2. When working next to the material stack behind the machine, you must press the stop key to make it light up.
3. Female workers are required to wear headscarves and hang long hair. Male workers are not allowed to wear neckties to prevent entering the machine at work.
4. The machine shall be operated by one person, and multiple people are strictly prohibited to operate at the same time.
5. During work, use both hands to upper and lower the board. Use pliers or tweezers (axial components) to repair components in the machine. Cooperate with both hands. Operate the control panel after your hands leave the plug-in area.
Special shaped component plug-in machine
Special shaped component plug-in machine
6. Before starting the machine, be sure to remove all tools and sundries on the machine workbench.
7. It is forbidden to put anything on the workbench during work to avoid damaging the machine.
8. If the machine suddenly stops for unknown reasons during operation, do not put your hand under the plug-in head.
9. Do not put your hand under the plug-in head when there is a plug-in error in normal production.
10. For the automatic board loading and unloading machine, it is forbidden to put your hand under the board feeding bridge during the normal production of the machine.
11. Understand the table movement area of the machine to avoid collision.
Plug in machine classification editing voice
Jumper
The jumper plug-in machine can selectively and automatically insert electronic components into the conductive through hole of printed circuit board.
Conjoined horizontal
The horizontal horizontal plug-in unit is a high speed, high precision and high performance equipment. It is a new generation horizontal coupler developed by our company. It integrates the essence of our company’s second generation sequential machine and horizontal plug-in machine into one machine. It can arrange different kinds of taping elements (carbon film resistors, diodes, cylindrical capacitors and other components) in the order of the programmed sequence on the material clips of the chain. For plug-in header. The device fixes the plug-in head horizontally, and realizes the precision plug-in in each area of PCB board by the movement of X and Y mechanisms. The angle of the plug-in is realized by the rotation of the turntable. This series of control software and operation software are also independently developed by our company, and all operations are controlled by one computer.
Automatic horizontal
Combined with the functions of jumper plug-in machine and horizontal component plug-in machine, the unique servo control system completes the perfect process of mixing jumper and horizontal component plug-in, and efficiently saves jumper consumption.
The perfect effect of high speed and high density, and the independent plug-in machine bring you flexible deployment of production arrangement. The upgradeable windows system lays a good foundation for your equipment update and speed up. The simple and understandable operation interface realizes the dialogue of man-machine interface, and the combination of practical experience and scientific theory improves product quality and production efficiency.
Automatic vertical
The latest and most practical vertical machine and independent multi set servo control system complete high and stable plug-in performance.
Achieve the perfect effect of high speed and high density. The upgradeable windows system lays a good foundation for your equipment update and speed-up.
The simple and understandable operation interface realizes the dialogue of man-machine interface, and the combination of practical experience and scientific theory will bring you the improvement of product quality and production efficiency.
Led special
Basic research and development of LED special plug-in machine specializes in LED bulk components, such as flange round LED (including flat head and ball head), flat led, etc. It is applied to LED series (lighting, display screen, control system, lamp, luminous word, energy-saving lamp, high industry lighting, street lamp, searchlight, ballast) and other products.
