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sabrina.he@hjssmt.com
+86 15989403900
+86 15989403900
+86 15989403900
Odd Shape Component Insertion Machine DD-8700
The automatic high-speed odd shaped component insertion machine automatically inserts various specifications of special-shaped electronic components into the printed circuit board (PCB) according to the set procedures of different products. It has the functions of fixed bending angle and detection, so as to achieve the high-speed, high-precision and high stability plug-in effect.
Features:
1、 Operating system: operating software running under Windows environment, production data, management data, equipment parameters, editing program, all I / O signal diagnosis, etc. can be completed on the host computer. The user-friendly interface and the application of high-tech technology make the equipment simple, efficient, easy to use and good operability.
2、 Plug in speed: 0.8s/piece, using Panasonic AC servo drive, high speed, low noise, stable motion.
3、 Vision system: the vision system is composed of industrial high-definition camera and self-developed vision correction software. The deviation between PCB hole position and coordinates input in programming can be seen, and all coordinates can be quickly and automatically aligned with the actual PCB hole position, so as to ensure the accuracy of the plug-in and greatly improve the programming efficiency.
4、 Leakage detection: when the leakage is inserted, it can realize the leakage detection and has the function of interpolation.
5、 Important parts suppliers:
A. The servo motor adopts Panasonic brand. B. The motor of plate feeding and docking station system adopts Oriental brand. C. AIRTAC brand is used for pneumatic components. D. The lead screw adopts Kuroda brand of Japan. E. The camera system adopts super light image (5 megapixel) brand. F. The relay adopts Omron brand of Japan. G. The photoelectric sensor adopts SUNX brand. H. The main parts are made of Japanese die steel.
No. | Content | Device parameters |
1 | Plug-in speed | 0.6-1 sec/piece (actual speed) |
2 | Loading and unloading PCB time | 3S |
3 | How components are packaged | Bulk, tube, |
4 | Loading and unloading PCB size | Maximum 380mm x 280mm; Minimum 100mm x 100mm (plus customizable) |
5 | The number of plug-in headers | Customize 4 plug-in heads while inserting different sizes of special electronic components |
6 | Component requirements | The component feet are deformed, bent ≤ 0.1mm |
7 | PCB board requirements | The edge ≥ 3.5mm and the component aperture ≥ 0.5mm |
8 | Insert direction | You can set the increment of 0-360 to 12 |
9 | The component body diameter | ≥ 2mm ( high density option) |
10 | Component orientation detection | The vibration disc separates the material, and the bottom die bend detects the foot of the element |
11 | The way the components are secured | Depending on the component characteristics and customer needs, the base die corners are fixed differently |
12 | Control system | Independently developed control system, industrial computer and motion control card efficient control |
13 | The system is displayed | 17 inch color LCD display |
14 | Feeding system | Vibration discs, tube cabinets |
15 | Motion accuracy | 0.001mm/pulse |
16 | Motion system | Panasonic servo controller, motor |
17 | Programming functions | Online visual programming, visual efficiency, simple EXCEL table process |
18 | Data entry | USB interface import, manual entry |
19 | The communication interface | RS-232C |
20 | power supply | Single 220V/AC, 50/60HZ, 2kva |
21 | Air pressure | 0.5-0.6Mpa |
22 | Ambient temperature | 10-30℃ |
23 | Ambient humidity | 30%-70% |
24 | Gas consumption | 0.6 m³/min |
25 | Size | 1950mm*1500mm*1530mm |
26 | Weight | 1500KG |